Clamp Force Formula:
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The clamp force calculation determines the axial force generated by a bolt when a specific torque is applied. This is essential for ensuring proper joint integrity and preventing loosening in mechanical assemblies.
The calculator uses the clamp force formula:
Where:
Explanation: The formula calculates the axial clamping force based on the applied torque, accounting for friction and geometric factors through the torque coefficient.
Details: Accurate clamp force calculation is crucial for proper bolt tensioning, preventing joint failure, ensuring leak-proof connections, and maintaining structural integrity in mechanical assemblies.
Tips: Enter torque in N·m, torque coefficient (typically 0.15-0.25 for standard bolts), and bolt diameter in meters. All values must be positive numbers.
Q1: What is the typical range for torque coefficient K?
A: For standard bolts, K typically ranges from 0.15 to 0.25, but can vary based on lubrication, surface finish, and thread condition.
Q2: Why is clamp force important in bolted joints?
A: Proper clamp force ensures joint integrity, prevents loosening from vibration, and maintains sealing pressure in gasketed joints.
Q3: How does lubrication affect the torque coefficient?
A: Lubrication reduces friction, which decreases the torque coefficient, meaning less torque is needed to achieve the same clamp force.
Q4: What factors influence the torque coefficient?
A: Surface finish, lubrication, thread pitch, material properties, and washers all affect the torque coefficient value.
Q5: When should direct tension measurement be used instead of torque?
A: For critical applications where precise clamp force is essential, direct tension measurement methods (ultrasonic, strain gauges) are recommended.